What is Lean System (LEAN) ❓

What is Lean System (LEAN) ❓

Lean system is an application from the concept of Lean that is used in the production process in industrial plants to reduce waste, waste, non-value from production. thus increasing production opportunities and resulting in increased profits as well because it is considered a cost reduction This is considered an effective system management for the organization.

📌 7 Principles of Lean System to Eliminate Waste

- eliminating waste from excessive production (Overproduction)

Overproduction is considered a waste, which may adversely affect the management system. and was a loss in production costs. This may be adjusted by manufacturing in accordance with the requirements. to reduce such wastage

- disposal of waste from storage of materials (Inventory)

Planning for the procurement of raw materials than is necessary As a result, there are raw materials left in the warehouse, which is considered a waste, which will cause the cost to sink. This can be adjusted by means of procurement planning according to the storage space that has been clearly calculated to prevent such waste.

- Disposal of waste from transportation (Transportation)

Transportation over long distances than necessary This will increase the cost of fuel, labor and vehicle maintenance. This can be improved by studying and calculating the distances of the transport routes. in order to prevent such waste from occurring.

- Removal of waste from movement (Motion)

too much movement of workers This may be due to the placement of materials that are too far apart. causing more energy to be consumed to get to that raw material resulting in fatigue or injury This may cause more delays in the work. This can be adjusted by placing the materials close together. or planning in the factory taking into account the ease of management

- disposal of waste from the production process (Processing)

waste from the production process This may be due to multiple redundant work steps. As a result, more resources are used. That means there may be problems with unnecessary costs of work. and result in a delay in the work as well can be adjusted By adhering to the principles of 5W1H, i.e. who does what, where to do it, when to do it, and how to do it in order to achieve work efficiency

- Eliminating waste from waiting (Delay)

Caused by stopping the work of machines or employees which affects the production is the wasted cost of labor cause opportunity cost can be adjusted by Arrange production according to the amount of labor. balance

- Waste disposal from waste production (Defect)

production waste problem Consequently, it wastes more resources than is necessary to eliminate waste or produce new ones. This is considered redundant work that creates opportunity costs. can be adjusted by taking care of the production standards to be better or improve the work of employees

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